Wheel

Milestone

milestone

  • 1977.Established Hyundai Precision Co., Ltd. and mass production of small No1 line
  • 1986.Completion and mass production of large wheel and small No2 line
  • 1998.Completion and mass production of small No3 line
  • 2000.Changed the company name of Hyundai Mobis Co., Ltd.
  • 2007.Installation and mass production of small wheel TPMS valve assembly line Small wheel ISO/TS 16949 quality management system certification
  • 2008.New construction and mass production of painting line
  • 2009.Loading / unloading and automatic packing line construction and mass production
  • 2010.Achieved production of 100 million steel wheels
  • 2015.Take over from MOBIS → Seojin Industrial Ulsan Plant
  • 2016.Application of High Edge cover Paint (ED Black) → Improved corrosion
  • 2018.IATF 16949 Automotive Quality Management System certification
Functions and parts of steel wheel

Function :The wheel is a safety part, which is assembled with the tire to support the vehicle, transmits the friction of the road to the vehicle, and transmits the driving, braking and steering force to the tire so that the vehicle can move.

Steel wheel Parts and relative parts

steel_wheel

Major Products : by Model

Customer & Model

(2019.06.01)

Customer & Model
Customer Car Models
HMC Ulsan Plant Veloster Veloster Accent Accent Santafe Santafe Tucson Tucson
Avante Avante i30 i30 Starex Starex Porter II PorterII
A-san Plant Sonata Sonata wheel
KMC Hwasung Plant K3 K3 K5 K5

 

Product specification and Manufacturing scope

 

Customer & Model
Customer Car Model Items
(Common)
Material & Size Manufacturing scope Note
Design Develop Producing QA
HMC 9 14 Material :Steel Diameter :12~17 Inch Width :3.5~7 inch O O O O Design : Techinal Laboratory
KMC 2 2(4)
Sum 11 16(4)
Steel Wheel Design and Development: Styled Wheel

[Basic Data]

Steel Wheel Design and Development [Basic Data]
Part Name DISC RIM OFFSET TIRE
AX CASE01 SPFH590 / 5.0t SPFH590 / 2.3t 46 mm 175 / 50 R15

[Boundary Condition]

Steel Wheel Design and Development [Boundary Condition]
Model View

wh_dev

Load Condition
Object AX CASE 01
Detail - CFT : 156 kgf·m x 2.0e5
- RFT : 887 kgf x 2.0e6
※ Self certification system (CFT Spec.)
- 184 kgfㆍm x 6.0e4
- 123 kgfㆍm x 6.0e5

[CAE Result]

Steel Wheel Design and Development [CAE Result]
Description VENT HAT OPAD RIB Judgment
CFT ① 20 x 104 Life 1.51e7 3.45e6 unlimited 2.12e7 OK
n 1.55 1.35 - 1.60
② 6 x 104 Life 2.29e6 6.10e5 unlimited 3.12e6 OK
n 1.50 1.31 - 1.55
③ 60 x 104 Life unlimited 1.03e8 unlimited unlimited OK
n - 1.62 - -
Steel Wheel Design and Development [CAE Result]
Description WELD Judgment
RFT 2 million
Cycles ↑
Life 7.38e6 OK
n 1.54
Steel Wheel Design and Development [CAE Result]
Load point
displacement (mm)
① 20 x 104 ② 6 x 104 ③ 60 x 104
6.224 7.341 4.907
Wheel Weight (kg) 8.82
Stiffness (kgf/mm) 1736.53
Steel Wheel Design and Development [CAE Result]
Conclusion
Satisfies CFT and RFT target SPEC
Steel Wheel Design and Development
Desc. CFT Desc. RFT
VENT HAT OPAD RIB
CASE01
(1,736.53kgf/mm)

wh_des-1

wh_des-2

-

wh_des-3

CASE01

wh_des-4

① 20 x 104 Cycles 1,510 x 104 (1.55) 345 x 104 (1.35) unlimited 2,120 x 104 (1.60) MIN
200 x 104
Cycles
738 x 104 (1.54)
② 6 x 104 Cycles 229 x 104 (1.50) 61 x 104 (1.31) unlimited 312 x 104 (1.55)
③ 60 x 104 Cycles unlimited 10,300 x 104 (1.62) unlimited unlimited

wh_des-5

Steel Wheel Produce Process Flow

wh_flow

Major Products : type and Size

Road Wheel

Road Wheel
inch Car Models Wheel Customer
13 inch Porter II

HMC
14 inch Accent etc.

HMC
15 inch Avante etc.

HMC
KMC
16 inch Starex etc.

HMC
17 inch Tucson

HMC

Temporary Wheel

Temporary Wheel
inch Car Models Wheel Customer
15 inch Accent etc.

HMC
KMC
Avante etc.

HMC
KMC
16 inch i30 etc.

HMC
KMC
17 inch Santafe etc.

HMC
KMC
Mass Products : 16 Items
Mass Products : 16 Items
No. Car Model Rim
Size
Colour Mounting Condition (mm) Customer Note
Offset Hub
Hole
Dia.
Bolt Hole Hyundai
Motors
KIA
Motors
No. DIA. P.C.D
1 GRAND STAREX / STAREX 6.5Jx16 SILVER 56 Ø92.3 6 Ø15 Ø139.7
2 GRAND STAREX / STAREX 6.5Jx16 SILVER 56 Ø92.3 6 Ø15 Ø139.7
3 TUCSON 7Jx17 BLACK 48 Ø67 5 Ø15 Ø114.3
4 SONATA / K5 6.5Jx16 BLACK 43 Ø67 5 Ø15 Ø114.3
5 AVANTE / i30 / K3 6Jx15 BLACK 46 Ø67 5 Ø15 Ø114.3
6 i30 6.5Jx16 BLACK 48 Ø67 5 Ø15 Ø114.3
7 K3 6.5Jx16 BLACK 50 Ø67 5 Ø15 Ø114.3
8 ACCENT 5.5Jx14 BLACK 43 Ø54 4 Ø15 Ø100
9 PORTER II (HR12MY EURO-5) 6Jx15 BLACK
SILVER
40 Ø67 5 Ø17.5 Ø120
10 PORTER II (HR12MY EURO-5) 4Jx13 BLACK 94 Ø112 5 Ø14 Ø150 Rear
11 PORTER II (HR12MY EURO-5) 5.5Jx15 BLACK
SILVER
40 Ø67 5 Ø17.5 Ø120 Front
12 K5 / VELOSTER 4Tx16 BLACK 30 Ø67 5 Ø15 Ø114.3 Temporary
13 K5 4Tx16 BLACK 30 Ø67 5 Ø15 Ø114.3 Temporary
14 K5 / i40 4Tx17 BLACK 7 Ø67 5 Ø15 Ø114.3 Temporary
15 VERACRUZ / SANTAFE 4Tx17 BLACK 30 Ø67 5 Ø15 Ø114.3 Temporary
16 AVANTE / VELOSTER / i30 / K3 4Tx15 BLACK 30 Ø67 5 Ø15 Ø114.3 Temporary
A/S Products : 30 Items
A/S Products : 30 Items
No. Car Model Rim
Size
Colour Mounting Condition (mm) Customer Note
Offset Hub
Hole
Dia.
Bolt Hole Hyundai
Motors
KIA
Motors
No. DIA. P.C.D
1 PORTER (RR) 3.5Jx12 SILVER 87 Ø112 5 Ø14 Ø150
2 PORTER (FRT) 5Jx14 SILVER 40 Ø67 5 Ø15 Ø114.3
3 PORTER (FRT) 5Jx14 SILVER 40 Ø67 5 Ø17.5 Ø120
4 PORTER (RR) 4Jx13 BLACK 95 Ø134 6 Ø17.5 Ø170
5 PORTER II (03MY, RR) 4Jx12 SILVER
BLACK
96.5 Ø112 5 Ø14 Ø150
6 LIBERO (FRT) 5.5Jx14 BLACK 40 Ø67 5 Ø17.5 Ø120
7 LIBERO (RR) 4Jx13 BLACK 100 Ø134 6 Ø17.5 Ø170
8 STAREX (97MY) 5.5Jx14 SILVER 40 Ø67 5 Ø15 Ø114.3
9 STAREX (00MY) 5.5Jx14 SILVER 40 Ø67 5 Ø17.5 Ø120
10 PRIDE / VERNA 5.5Jx14 BLACK 46 Ø54 4 Ø15 Ø100
11 AVANTE / i30 5.5Jx15 BLACK 47 Ø67 5 Ø15 Ø114.3
12 AVANTE / i30 6Jx15 BLACK 46 Ø67 5 Ø15 Ø114.3
13 AVANTE 6.5Jx16 BLACK 53 Ø67 5 Ø15 Ø114.3
14 i30 6.5Jx16 BLACK 53 Ø67 5 Ø15 Ø114.3
15 VERNA / CLICK 5Jx14 BLACK 46 Ø54 4 Ø15 Ø100
16 VERNA 5Jx14 BLACK 39 Ø54 4 Ø15 Ø100
17 LOCHE 6.5Jx16 BLACK 46 Ø67 5 Ø15 Ø114.3
18 SONATA 6.5Jx16 BLACK 46 Ø67 5 Ø15 Ø114.3
19 SONATA / K5 6.5Jx16 BLACK 44 Ø67 5 Ø15 Ø114.3
20 i40 7Jx16 BLACK 40 Ø67 5 Ø15 Ø114.3
21 K3 6.5Jx16 BLACK 51 Ø67 5 Ø15 Ø114.3
22 K5 6Jx15 BLACK 41 Ø67 5 Ø15 Ø114.3
23 K5 6.5Jx16 BLACK 41 Ø67 5 Ø15 Ø114.3
24 TUCTON 6.5Jx17 BLACK 48 Ø67 5 Ø15 Ø114.3
25 TUCTON 6.5Jx17 BLACK 51 Ø67 5 Ø15 Ø114.3
26 GRANDEUR 4Tx16 BLACK 46 Ø67 5 Ø15 Ø114.3 Temporary
27 SONATA 4Tx16 BLACK 30 Ø67 5 Ø15 Ø114.3 Temporary
28 GENESIS / GRANDEUR / K5 / K7 4Tx17 BLACK 7 Ø67 5 Ø15 Ø114.3 Temporary
29 TUCSON / SPORTAGE R / i30 4Tx16 BLACK 30 Ø67 5 Ø15 Ø114.3 Temporary
30 ACCENT 3.5Jx15 BLACK 46 Ø54 4 Ø15 Ø100 Temporary
Produce Capacity
Customer & Model
Line Name Line no. Capcity Shift
Rim & Ass'y Line Rim &Ass'y Line 2 Lines 4
million/year
2 Shift
Paintion Line
ED & Spray
Painting Line ED & Spray 1 Lines 5.64
million/year
2 Shift
Disc Line
(Press)
Disc Line(Press) 3 Lines
(2 Supplier)
5.7
million/year
2 Shift
Quality Assurance Testing Facilities

Fatigue Test

Bending Moment Fatigue Test Bending Moment Fatigue Test
Radial Fatigue Test Radial Fatigue Test
Welding  Strength Test Welding Strength Test

Test Mehod

A) Test condition: Car cornering driving condition

B) Test method
① Wheel fastened to load-bar
② Load-bar rotation
(vehicle driving condition)
③ Apply moment to the load-bar
(cornering condition)

C) Pass condition : No fatigue cracks at less than 200,000 cycles

A) Test condition : Straight running condition of the vehicle

B) Test method
① Drum rotation
② Load on wheels & tires

C) Pass condition : No fatigue cracks at less than 2 million cycles

A) Test purpose : MAG welding strength verification

B) Test specification: ES 52910-01

C) Test method : load on DISC pad surface after fixing RIM

D) Pass condition : No weld crack at less than 33 ton.

Paint Test

Salt Spray Fog Test Salt Spray Fog Test
Resistance Engine Oil Test Resistance Engine Oil Test
Resistance Water Test Resistance Water Test

Test Mehod

A) Purpose: To guarantee the anticorrosion performance of paint film

B) Specification: MS 630-01 (FPO-6H)

C) Method: Cross cut (3 mm) and spray 5% saline water

D) Pass condition : after 720HR, inspection of corrosion and film peeling except 3mm of cutting side

E) Testing of finished products

A) Purpose: To guarantee the anticorrosion performance of paint film

B) Specification: MS 630-01 (FPO-6H)

C) Method: immersing in engine oil

D) Pass condition : after 16HR, should be no discoloration, swell etc.

E) Testing of test piece

A) Purpose: To guarantee the anticorrosion performance of paint film

B) Specification: MS 630-01 (FPO-6H)

C) Method: immersion in water at 40 ℃

D) Pass condition : after 720HR, inspection of corrosion and film peeling except 3mm of cutting side

E) Testing of finished products

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